Intake Manifold Removal and Installation

Exploded View Removal Remove the engine cover. Remove the dipstick/tube (A) and O-ring (B). |

Remove the intercooler outlet hose (A) and vacuum hose (B). Remove the engine wire harness connectors and wire harness clamps from the intake manifold. Intake manifold runner control (IMRC) solenoid valve connector Manifold absolute pressure (MAP)/intake air temperature (IAT) sensor connector Remove the fuel rail from the intake manifold |

Remove the exhaust gas recirculation (EGR) pipe (A). Remove the bolt (B) securing the intake manifold and intake manifold bracket. Remove the intake manifold (C). |

Installation Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in two or three steps, beginning with the inner nut. Tighten the bolt (C) securing the intake manifold and intake manifold bracket. Install the EGR pipe (D) with new gaskets (E). Install the fuel rail to the intake manifold. |

Install the intercooler outlet hose (A) and vacuum hose (B). |

Install the dipstick/tube (A) with a new O-ring (B). Install the engine cover After installation, check that all tubes, hoses, and connectors are installed correctly. Do the fuel system bleed procedure. |