Fuel Tank Replacement

Removal Drain the fuel tank. Loosen the rear wheel nuts slightly, then raise the vehicle, and make sure it is securely supported. Remove the rear wheels. Release the parking brake. Remove the exhaust muffler. Remove the fuel tank cover (A). |

Disconnect the fuel fill neck tube (A) and breather hose (B). |

Disconnect the vapor line (A) from the EVAP two way valve (B). Then disconnect the fuel lines (C). |

With headlight adjuster leveling sensor: Disconnect the headlight adjuster leveling sensor 3P connector (A). |

Disconnect the wheel sensor 2P connector (A). |

If the vehicle has rear drum brakes, go to Step 13 . If it has rear disc brakes, remove the clip (A), parking brake cable (B), two caliper bolts (C), and caliper body (D). |

Remove the brake hose bracket (A). |

Hook the caliper body (A) on to the damper spring (B). Go to Step 16 . |

Disconnect the brake line (A) and the brake hose clip (B). |

Remove the bolts (A) from the brake plate (B). |

Remove the parking brake cable (A). |

Remove the flange bolt (A). |

Remove the parking brake cable bracket (A). |

Remove the heat shield (A). Place a jack or support under the suspension subframe. Remove the mounting bolts (B). Remove the rear suspension subframe. |

Remove the bolts (A) and the fuel tank straps (B). Lift the fuel tank out of the subframe. |

Installation Install the tank straps (A), and tighten the bolts (B). |

Place a jack or support under the rear suspension subframe. Install the rear suspension subframe, aligning the pins (A) with the holes in the rear suspension subframe. Install the remaining parts in the reverse order of removal. If equipped with drum brakes, bleed the brake system after installing the brake hose. If not, go to Step 5 . After installation, do a the wheel alignment. Bleed the fuel system. |