Alternator Reassembly If you removed the pulley, put the rotor in the drive end housing, then loosely install the alternator pulley. NOTE: Remove any oil from the pulley threads and rotor shaft contact areas. Clamp the rotor in a vise with wood block. Slowly tighten the pulley to 110 N·m (11.2 kgf·m, 81.0 lbf·ft). NOTE: Do not use an impact wrench. Install the new pulley cap. Remove any grease or oil from the slip rings. Put the rear housing assembly and drive end housing/rotor assembly together, then tighten the four through bolts. |