Steering

Item | Measurement | Qualification | Standard or New
--- | --- | --- | ---
Steering wheel | Rotational play measured at outside edge with engine running |  | 0−10 mm (0−0.39 in.)
Starting load measured at outside edge with engine running |  | 29 N (3.0 kgf, 6.6 lbf)
Gearbox | Angle of rack guide screw loosened from locked position | HDS | 15 °±5 °
EPS | 10 °±5 °
Pump | Output pressure with shut-off valve closed | K20A6 engine | 7,650−8,350 kPa (78−85 kgf/cm 2 , 1,110−1,210 psi)
K24A3 engine | 7,850−8,550 kPa (80−87 kgf/cm 2 , 1,140−1,240 psi)
Power steering fluid | Capacity Use PSF-II | Fluid change | 0.4 L (0.42 US qt, 0.35 Imp qt)
System overhaul | 1.1 L (1.16 US qt, 0.97 Imp qt)

Suspension

Item | Measurement | Qualification | Standard or New | Service Limit
--- | --- | --- | --- | ---
Wheel alignment | Camber | Front | 0 ° 00 ′±45 ′
Rear | −1 ° 00 ′±30 ′
Caster | Front | 3 ° 12 ′±45 ′
Total Toe-in | Front | 0±2 mm (0±0.08 in.)
Rear | 2±2 mm (0.08±0.08 in.)
Front wheel turning angle | Inside wheel | 38 ° 50 ′±2 °
Outside wheel | 31 ° 40 ′ (Reference)
Wheel | Aluminum wheel runout | Axial | 0−0.7 mm (0−0.03 in.) | 2.0 mm (0.08 in.)
Radial | 0−0.7 mm (0−0.03 in.) | 1.5 mm (0.06 in.)
Steel wheel runout | Axial | 0−1.0 mm (0−0.04 in.) | 2.0 mm (0.08 in.)
Radial | 0−1.0 mm (0−0.04 in.) | 1.5 mm (0.06 in.)
Wheel bearing | End play | Front | 0−0.05 mm (0−0.002 in.)
Rear | 0−0.05 mm (0−0.002 in.)

Brakes

Item | Measurement | Qualification | Standard or New | Service Limit
--- | --- | --- | --- | ---
Parking brake lever | Distance traveled when lever pulled with 196 N (20 kgf, 44 lbf) of force |  | 6 to 9 clicks
Brake pedal | Pedal height (carpet removed) | LHD M/T | 144 mm (5.67 in.)
LHD A/T | 148 mm (5.83 in.)
RHD M/T | 134 mm (5.28 in.)
RHD A/T | 138 mm (5.43 in.)
Free play |  | 1.0−5.0 mm (0.039−0.20 in.)
Master cylinder | Piston-to-pushrod clearance |  | No adjust
Brake disc | Thickness | Front Except KQ models | 24.9−25.1 mm (0.98−0.99 in.) | 23.0 mm (0.91 in.)
Front KQ model | 27.9−28.1 mm (1.10−1.11 in.) | 26.0 mm (1.02 in.)
Rear Except KQ models | 9.9−10.1 mm (0.39−0.40 in.) | 8.0 mm (0.31 in.)
Rear KQ model | 8.9−9.1 mm (0.35−0.36 in.) | 7.5 mm (0.30 in.)
Runout | Front | ——— | 0.10 mm (0.004 in.)
Rear | ——— | 0.10 mm (0.004 in.)
Parallelism | Front and rear | ——— | 0.015 mm (0.0006 in.)
Brake pad | Thickness | Front | 10.5−11.5 mm (0.41−0.45 in.) | 1.6 mm (0.06 in.)
Rear | 8.9−9.1 mm (0.35−0.36 in.) | 1.5 mm (0.06 in.)
Brake booster | Characteristics at 196 N (20 kgf, 44 lbf) pedal force | Vacuum kPa (mmHg, in.Hg) | N (kgf, lbf) | kPa (kgf/cm 2 , psi)
0 (0, 0) | 98 (10, 22) | 0 (0, 0)
294 (30, 66) | 545 (5.6, 79)
66.7 (500, 19.7) | 98 (10, 22) | 5,015 (51.1, 727)
294 (30, 66) | 9,570 (97.6, 1.388)

Air Conditioning

Item | Measurement | Qualification | Standard or New
--- | --- | --- | ---
Refrigerant | Type |  | HFC-134a (R-134a)
Capacity of system |  | 500−550 g (17.6−19.4 oz)
Refrigerant oil | Type |  | KEIHIN SP-10 (P/N 38897-P13-003, 38898-P13-003 or 38899-P13-A01)
Capacity of components | Condenser | 25 mL (5/6 fl oz, 0.9 Imp oz)
Evaporator | 45 mL (1 1/2 fl oz, 1.6 Imp oz)
Each line and hose | 10 mL (1/3 fl oz, 0.4 Imp oz)
Compressor | 130−150 mL (4 1/3−5 fl oz, 4.6−5.3 Imp oz)
Compressor | Starter coil resistance | At 20 °C (68 °F) | 3.05−3.35 Ω
Pulley-to-pressure plate clearance |  | 0.35−0.65 mm (0.014−0.026 in.)