A/T Clutch Disassembly

Special Tools Required Clutch spring compressor set 07LAE-PX40000 Clutch spring compressor attachment 07LAE-PX40100 Clutch spring compressor attachment 07HAE-PL50101 Clutch spring compressor bolt assembly 07GAE-PG40200 Snap ring pliers 07LGC-0010100 Remove the snap ring with a screwdriver. |

For K20Z2 engine model 1st clutch: Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (4), and waved spring (D) from the clutch drum (E). |

For K20Z2 engine model 2nd clutch: Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (3), clutch flat-plate (D), and waved spring (E) from the clutch drum (F). Make a reference mark on the clutch flat-plate (D). |

For K20Z2 engine model 3rd clutch: Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (3), clutch flat-plate (D), and waved spring (E) from the clutch drum (F). Make a reference mark on the clutch flat-plate (D). |

For K20Z2 engine model 4th clutch: Remove the clutch end-plate (A), clutch discs (B) (3), clutch waved-plates (C) (3), and waved spring (D) from the clutch drum (E). |

For K20Z2 engine model 5th clutch: Remove the clutch end-plate (A), clutch discs (B) (3), clutch waved-plates (C) (3), and waved spring (D) from the clutch drum (E). |

For K24A3 engine model 1st clutch: Remove the clutch end-plate (A), clutch discs (B) (5), clutch flat-pates (C) (5), and waved spring (D) from the clutch drum (E). |

For K24A3 engine model 2nd clutch: Remove the clutch end-plate (A), clutch discs (B) (6), clutch waved-pates (C) (5), clutch flat-plate (D) (1), and waved spring (E) from the clutch drum (F). Make a reference mark on clutch flat-plate (D). |

For K24A3 engine model 3rd clutch: Remove the clutch end-plate (A), clutch discs (B) (6), clutch flat-plates (C) (6), and waved spring (D) from the clutch drum (E). |

For K24A3 engine model 4th clutch: Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (4), and waved spring (D) from the 4th clutch drum (E). |

For K24A3 engine model 5th clutch: Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (4), and waved spring (D) from the 5th clutch drum (E). |

Install the special tools. |

Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the 4th and 5th clutches. |

Set the special tool (A) on the spring retainer (B) of the 1st, 2nd, and 3rd clutches in such a way that the special tool works on the clutch return spring (C). |

If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged. |

Compress the return spring until the snap ring can be removed. |

Remove the snap ring with snap ring pliers. Remove the special tools. |

Remove the snap ring (A), spring retainer (B), and return spring (C). |

Wrap a shop rag around the clutch drum (A), and apply air pressure to the fluid passage to remove the piston (B). Place a finger tip on the other passage while applying air pressure. |

Remove the piston, then remove the O-rings from the 4th and 5th clutch pistons. |

Remove the piston, then remove the O-ring from the 1st, 2nd, and 3rd clutch drum, and remove the O-ring from each clutch piston. |