A/T Clutch Reassembly

Special Tools Required Clutch spring compressor set 07LAE-PX40000 Clutch spring compressor attachment 07LAE-PX40100 Clutch spring compressor attachment 07HAE-PL50101 Clutch spring compressor bolt assembly 07GAE-PG40200 Snap ring pliers 07LGC-0010100 Soak the clutch discs thoroughly in ATF for a minimum of 30 minutes. Install the new O-rings (A) on the 4th and 5th clutch piston (B). |

Install the new O-ring (A) in the 1st, 2nd, and 3rd clutch pistons (B), and install the new O-ring (C) on the clutch drums (D). |

Install the clutch piston (A) in the clutch drum (B). Apply pressure and rotate to ensure proper seating. Lubricate the piston O-ring with ATF before installing. Do not pinch the O-ring by installing the piston with to much force. |

Install the return spring (A) and spring retainer (B), and position the snap ring (C) on the retainer. |

Install the special tools. |

Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the 4th and 5th clutches. |

Set the special tool (A) on the spring retainer (B) of the 1st, 2nd, and 3rd clutches in such a way that the special tool compresses the clutch return spring (C). |

If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged. |

Compress the return spring. |

Install the snap ring with snap ring pliers. Remove the special tools. |

For K20A6 Engine model 1st Clutch: Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch waved-plates (C) (4), and discs (D) (4), and install the clutch-end-plate (E) with the flat side toward the disc. |

For K20A6 Engine model 2nd Clutch: Install the waved spring (A) in the clutch drum (B). Install the clutch flat-plate (C), and clutch disc (D). Starting with the clutch waved-plate, alternately install the clutch waved-plates (E) (3), and discs (F) (3), and install the clutch-end-plate (G) with the flat side toward the disc. |

For K20A6 Engine model 3rd Clutch: Install the waved spring (A) in the clutch drum (B). Install the clutch flat-plate (C), and clutch disc (D). Starting with the clutch waved-plate, alternately install the clutch waved-plates (E) (3), and discs (F) (3), and install the clutch-end-plate (G) with the flat side toward the disc. |

For K20A6 Engine model 4th Clutch: Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch waved-plates (C) (3), and discs (D) (3), and install the clutch-end-plate (E) with the flat side toward the disc. |

For K20A6 Engine model 5th Clutch: Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch waved-plates (C) (3), and discs (D) (3), and install the clutch-end-plate (E) with the flat side toward the disc. |

For K24A3 Engine model 1st Clutch: Install the waved spring (A) in the clutch drum (B). Starting with the clutch plate, alternately install the clutch plate (C) (5) and discs (D) (5), then install the clutch-end-plate (E) with the flat side toward the disc. |

For K24A3 Engine model 2nd Clutch: Install the waved spring (A) in the clutch drum (B). Install the 4.0 mm-thick plate (C) with the sheer droop side (D) toward the inside of the drum, clutch disc (E), and 2.0 mm-thick flat-plate (F), then starting with the disc, alternately install the discs (G) (4) and waved-plates (H) (3), then install the clutch-end-plate (I) with the flat side toward the disc. |

For K24A3 Engine model 3rd Clutch: Install the waved spring (A) in the clutch drum (B). Starting with the clutch plate, alternately install the clutch plate (C) (5) and discs (D) (5), then install the clutch-end-plate (E) with the flat side toward the disc. |

For K24A3 Engine model 4th Clutch: Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (C) (4) and discs (D) (4), then install the clutch-end-plate (E) with the flat side toward the disc. |

For K24A3 Engine model 5th Clutch: Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (C) (4) and discs (D) (4), then install the clutch-end-plate (E) with the flat side toward the disc. |

Install the snap ring with a screwdriver. Check that the clutch piston moves by applying air pressure into fluid passage. |