A/C Compressor Replacement

If the A/C compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few minutes, then shut the engine off. Recover the refrigerant with a recovery/recycling/charging station. Remove the drive belt. Slide the hose clamp (A) back, then remove the upper reserve tank hose (B) from the reserve tank (C). Remove the bolts, then remove the reserve tank. Do not disconnect the lower reserve tank hose. |

Remove the A/C compressor clutch connector (A) from the A/C condenser fan shroud (B). Disconnect the A/C condenser fan connector (C), then remove the wire harness clip (D) from the A/C condenser fan shroud. Loosen the lower mounting bolts, then remove the upper mounting bolts and the A/C condenser fan shroud. Be careful not to damage the radiator fins when removing the A/C condenser fan shroud. |

Disconnect the A/C compressor clutch connector (A). Remove the bolt and the nut, then disconnect the suction line (B) and discharge line (C) from the A/C compressor. Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination. |

Remove the mounting bolts and the A/C compressor. Be careful not to damage the radiator fins when removing the A/C compressor. Install the A/C compressor in the reverse order of removal, and note these items: If you're installing a new A/C compressor, you must calculate the amount of refrigerant oil to be removed from it. Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage. Use refrigerant oil (DENSO ND-OIL 8) for HFC-134a DENSO piston type A/C compressor only. To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other refrigerant oils. Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption. Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately. Be careful not to damage the radiator fins when installing the A/C compressor and the A/C condenser fan shroud. Charge the system. |