Intake Manifold Removal and Installation

Exploded View Removal

1. Remove the engine cover.

1. Remove the intercooler outlet hose (A) and vacuum hoses (B).

1. Remove the exhaust gas recirculation (EGR) valve and pipes.

1. Remove the dipstick/tube (A) and O-ring (B).

1. Remove the engine wire harness connectors and wire harness clamps from the intake manifold.
   - Intake manifold runner control (IMRC) solenoid valve connector
   - Filter assembly solenoid valve connector
   - Manifold absolute pressure (MAP)/intake air temperature (IAT) sensor connector
   - IMRC valve position sensor connector

1. Remove the IMRC solenoid valve mounting bolt (A), filter assembly solenoid valve mounting bolt (B), and vacuum pipe mounting bolts (C), then remove the solenoid valves/vacuum line assembly.

1. Remove the fuel rail from the intake manifold.

1. Remove the bolts/nuts (A) securing the intake manifold and intake manifold bracket.

1. Remove the intake manifold (B).

Installation

1. Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in two or three steps, beginning with the inner bolt.

1. Tighten the bolt (C) securing the intake manifold and intake manifold bracket.

1. Install the fuel rail to the intake manifold.

1. Install the solenoid valves/vacuum line assembly, and tighten the IMRC solenoid valve mounting bolt (A), filter assembly solenoid valve mounting bolt (B), and vacuum pipe mounting bolts (C).

1. Install the dipstick/tube (A) with new O-ring (B).

1. Install the dipstick.

1. Install the exhaust gas recirculation (EGR) valve and pipes.

1. Install the intercooler outlet hose (A), and secure the hose with the band (B).

1. Install the vacuum hoses (C).

1. Install the engine cover.

1. After installation, check that all tubes, hoses, and connectors are installed correctly.

1. Do the fuel system bleed procedure.