A/T Clutch Disassembly

Special Tools Required Clutch spring compressor set 07LAE-PX40000 Clutch spring compressor attachment 07LAE-PX40100
Clutch spring compressor attachment
07HAE-PL50101
Clutch spring compressor bolt assembly
07GAE-PG40200
Snap ring pliers
07LGC-0010100

1. Remove the snap ring with a screwdriver.

1. For K20Z2 engine model 1st clutch:
   Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (4), and waved spring (D) from the clutch drum (E).

1. For K20Z2 engine model 2nd clutch:
   Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (3), clutch flat-plate (D), and waved spring (E) from the clutch drum (F).

1. Make a reference mark on the clutch flat-plate (D).

1. For K20Z2 engine model 3rd clutch:
   Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (3), clutch flat-plate (D), and waved spring (E) from the clutch drum (F).

1. Make a reference mark on the clutch flat-plate (D).

1. For K20Z2 engine model 4th clutch:
   Remove the clutch end-plate (A), clutch discs (B) (3), clutch waved-plates (C) (3), and waved spring (D) from the clutch drum (E).

1. For K20Z2 engine model 5th clutch:
   Remove the clutch end-plate (A), clutch discs (B) (3), clutch waved-plates (C) (3), and waved spring (D) from the clutch drum (E).

1. For K24A3 engine model 1st clutch:
   Remove the clutch end-plate (A), clutch discs (B) (5), clutch flat-pates (C) (5), and waved spring (D) from the clutch drum (E).

1. For K24A3 engine model 2nd clutch:
   Remove the clutch end-plate (A), clutch discs (B) (6), clutch waved-pates (C) (5), clutch flat-plate (D) (1), and waved spring (E) from the clutch drum (F).

1. Make a reference mark on clutch flat-plate (D).

1. For K24A3 engine model 3rd clutch:
   Remove the clutch end-plate (A), clutch discs (B) (6), clutch flat-plates (C) (6), and waved spring (D) from the clutch drum (E).

1. For K24A3 engine model 4th clutch:
   Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (4), and waved spring (D) from the 4th clutch drum (E).

1. For K24A3 engine model 5th clutch:
   Remove the clutch end-plate (A), clutch discs (B) (4), clutch waved-plates (C) (4), and waved spring (D) from the 5th clutch drum (E).

1. Install the special tools.

1. Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the 4th and 5th clutches.

1. Set the special tool (A) on the spring retainer (B) of the 1st, 2nd, and 3rd clutches in such a way that the special tool works on the clutch return spring (C).

1. If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged.

1. Compress the return spring until the snap ring can be removed.

1. Remove the snap ring with snap ring pliers.

1. Remove the special tools.

1. Remove the snap ring (A), spring retainer (B), and return spring (C).

1. Wrap a shop rag around the clutch drum (A), and apply air pressure to the fluid passage to remove the piston (B). Place a finger tip on the other passage while applying air pressure.

1. Remove the piston, then remove the O-rings from the 4th and 5th clutch pistons.

1. Remove the piston, then remove the O-ring from the 1st, 2nd, and 3rd clutch drum, and remove the O-ring from each clutch piston.