Cam Chain Auto-tensioner Removal/Installation

Removal

1. Remove the chain case cover.

1. Turn the crankshaft counterclockwise to compress the auto-tensioner.

1. Align the holes on the lock (A) and the auto-tensioner (B), then insert a 2.5 mm (0.10 in.) diameter pin or stopper (P/N 13451-RBD-003) (C) into the holes. Turn the crankshaft clockwise to secure the pin.

1. Remove the auto-tensioner.

Installation

1. Install the auto-tensioner.

1. Remove the pin from the auto-tensioner.

1. Remove old liquid gasket from the chain case cover mating surfaces, bolts, and bolt holes.

1. Clean and dry the chain case cover mating surfaces.

1. Apply liquid gasket, P/N 08C70-K0234M or 08C70-K0334M, evenly to the chain case mating surface of the chain case cover.
   NOTE: Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing old residue.

1. Install the chain case cover.