Cam Chain Auto-Tensioner Removal/Installation

Removal

1. Remove the chain case cover.

1. Turn the crankshaft counterclockwise to compress the auto-tensioner.

1. Align the holes on the lock (A) and the auto-tensioner (B), then insert a 1.2 mm (0.05 in.) diameter pin or lock pin (P/N 14511-PNA-003) (C) into the holes. Turn the crankshaft clockwise to secure the pin.

1. Remove the auto-tensioner.

Installation

1. Install the auto-tensioner.

1. Remove the pin or lock pin (P/N 14511-PNA-003) from the auto-tensioner.

1. Remove all of the old liquid gasket from the chain case cover mating surfaces, bolts, and bolt holes.

1. Clean and dry the chain case cover mating surfaces.

1. Apply liquid gasket, P/N 08C70-K0234M, 08C70-K0334M, or 08C70-X0331S, evenly to the chain case mating surface of the chain case cover and to the inner threads of the holes.
   NOTE: Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing old residue.

1. Install the chain case cover.
   NOTE:
   - Wait at least 30 minutes before filling the engine with oil.
   - Do not run the engine within 3 hours after installing the chain case.